Ceramic foam filters

Ferro-Term Sp. z o.o. is Polish manufacturer of CERAMIC FOAM FILTERS for cast iron, cast steel, aluminium and copper alloys.

Our filters are characterized by dimensional stability and high resistance to thermal shock.

  • Filters image

    CERFERR
    Filters for iron

  • Filters image

    CERFERR-AL
    Filters for aluminium

  • Filters image

    STEELFERR
    Filters for steel

  • Filters image

    CERFERR-UC
    Universal filters

  • Filters image

    Filters stock

Quality

Manufacturing process provides highest quality product, certified by ISO 9001:2008.

ISO 9001:2015 Certificate - pdf file

Products

Types of filters:

  • CERFERR - filters for cast iron
  • STEELFERR, CERFERR-UC - filters for cast steel
  • CERFERR-AL - filters for aluminium
  • CERFERR - filters for copper alloys


Shapes:

  • Square filters
  • Round filters
  • Rectangular filters
  • Custom shaped filters


Avaialble porosities:

  • 10 ppi
  • 20 ppi
  • 30 ppi
  • 40 ppi

Advantages

  • Compact, short and direct gating system

  • Laminar metal flow

  • Larger pattern plate area available

  • Significant reduction of non-metalic inclusions due to high filtration efficiency

  • Improved technical properties of castings

  • Increased yield

Application

Dimensions
Rectangular filters
AxBxH
[mm]
Round filters
DxH
[mm]
Recommended
seating
[mm]
Packing
pcs./box
40x40x15 4-5 810
40x40x20 40x20 4-5 648
50x50x15 5 525
50x50x20 5 420
50x50x22 50x22 5 385
60x60x22 60x22 6 405
75x50x22 7-8 378
75x75x22 70x22 7-8 252
100x75x22 8-10 180
100x100x22 100x22 10 135

Table 1. Recommended seatings

Material ✔ especially recommended
porosity
✓ recommended porosity
10 ppi 20 ppi
Cast steel
Grey iron
Ductile iron
Malleable iron
aluminium alloys
Copper alloys

Table 2. Recommended porosity

Filtered metal
max || kg/s
Size
(10 ppi)
Grey iron Ductile iron Grey iron Ductile iron
40x40x15
40x40x20
65 32 4 3
50x50x15
50x50x20
100 50 6 4
75x75x20
75x75x22
220 110 14 9
100x75x20
100x75x22
300 150 18 12
100x100x22
100x100x25
400 200 25 16

Table 3. Recommended permeability

Hints

Thickness

Excessive reduction in filter thickness is not recommended as this impairs the collection of smaller impurities in the filter pores. Greater thickness means that metal has to displace (travel) in pores a longer way and more often changes flow direction, which improves metal clearing. The filter thickness also directly effects its mechanical strength which is especially important for large filters.

Permeability

Values in table are for information only since depend on the degree of impurity in liquid metal, its temperature, metallostatic pressure, the shape of the casting system etc. They should be verified in the actual foundry conditions. Under extreme conditions as much as 50% drop in flow capacity may be encountered.

First application

As a rule, for foundries which have no experience with the use of filters, we recommend to begin with ppi 10 porosity filters. The thickness of the filter does not basically effect flow capacity, however, flow velocity will be greater for thinner filters.