Ferro-Term Sp. z o.o. is Polish manufacturer of CERAMIC FOAM FILTERS for cast iron, cast steel, aluminium and copper alloys.
Our filters are characterized by dimensional stability and high resistance to thermal shock.
Manufacturing process provides highest quality product, certified by ISO 9001:2008.
Types of filters:
Shapes:
Avaialble porosities:
Dimensions | |||
Rectangular filters AxBxH [mm] |
Round filters DxH [mm] |
Recommended seating [mm] |
Packing pcs./box |
40x40x15 | 4-5 | 810 | |
40x40x20 | 40x20 | 4-5 | 648 |
50x50x15 | 5 | 525 | |
50x50x20 | 5 | 420 | |
50x50x22 | 50x22 | 5 | 385 |
60x60x22 | 60x22 | 6 | 405 |
75x50x22 | 7-8 | 378 | |
75x75x22 | 70x22 | 7-8 | 252 |
100x75x22 | 8-10 | 180 | |
100x100x22 | 100x22 | 10 | 135 |
Table 1. Recommended seatings
Material | ✔ especially recommended
porosity ✓ recommended porosity |
|
10 ppi | 20 ppi | |
Cast steel | ✔ | |
Grey iron | ✓ | ✔ |
Ductile iron | ✔ | |
Malleable iron | ✔ | ✓ |
aluminium alloys | ✔ | ✓ |
Copper alloys | ✔ |
Table 2. Recommended porosity
Filtered metal max || kg/s |
||||
Size (10 ppi) |
Grey iron | Ductile iron | Grey iron | Ductile iron |
40x40x15 40x40x20 |
65 | 32 | 4 | 3 |
50x50x15 50x50x20 |
100 | 50 | 6 | 4 |
75x75x20 75x75x22 |
220 | 110 | 14 | 9 |
100x75x20 100x75x22 |
300 | 150 | 18 | 12 |
100x100x22 100x100x25 |
400 | 200 | 25 | 16 |
Table 3. Recommended permeability
Excessive reduction in filter thickness is not recommended as this impairs the collection of smaller impurities in the filter pores. Greater thickness means that metal has to displace (travel) in pores a longer way and more often changes flow direction, which improves metal clearing. The filter thickness also directly effects its mechanical strength which is especially important for large filters.
Values in table are for information only since depend on the degree of impurity in liquid metal, its temperature, metallostatic pressure, the shape of the casting system etc. They should be verified in the actual foundry conditions. Under extreme conditions as much as 50% drop in flow capacity may be encountered.
As a rule, for foundries which have no experience with the use of filters, we recommend to begin with ppi 10 porosity filters. The thickness of the filter does not basically effect flow capacity, however, flow velocity will be greater for thinner filters.
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